3D Printing: From Model to Finished Part
The Workflow in 4 Steps
- Create or download 3D model – in a CAD program like Fusion 360, Blender, FreeCAD, or Tinkercad. Alternatively: ready-made models e.g. from Printables, Thingiverse, or MakerWorld.
- Export as STL – the CAD program converts the model into a triangle mesh. What an STL file is exactly.
- Slicing – a slicer (e.g. Cura, PrusaSlicer, OrcaSlicer) breaks down the model into layers and generates G-code with print paths.
- Printing – transfer G-code to the printer (SD card, USB, WLAN) and start printing.
The Most Important Printing Processes
FDM / FFF – Fused Deposition Modeling
By far the most common process in the hobby and home sector. A plastic filament (e.g., PLA, PETG, ABS) is melted and applied layer by layer. Printers: Bambu Lab, Prusa, Creality, Anycubic, and many more.
SLA / MSLA – Resin Printing
Liquid photopolymer resin is cured punctually or layer by layer by UV light. Very fine details, smooth surfaces – ideal for miniatures, jewelry, dentistry.
SLS – Selective Laser Sintering
A laser sinters plastic powder layer by layer. No support structures needed, highly resilient components – mostly in the professional sector.
Important Settings in the Slicer
- Layer Height – typically 0.12–0.28 mm for FDM. Smaller = finer, but slower.
- Infill – internal fill density (15–30% for most parts).
- Wall Thickness – 2–4 outer walls, significantly affects strength.
- Support Structures – needed for overhangs > approx. 45°.
- Print Speed & Temperature – material-dependent.
Typical Materials (FDM)
| Material | Properties | Suitable for |
|---|---|---|
| PLA | easy to print, rigid, not UV/heat resistant | Decor, prototypes, models |
| PETG | tough, slightly flexible, waterproof | Functional parts, outdoor |
| ABS / ASA | heat & UV resistant, more challenging to print | Housings, outdoor parts |
| TPU | flexible, rubber-like | Gaskets, shock absorbers |
Before Printing: Check STL
Before you click "Slice", it's worth taking a look at the model. Use our STL Viewer to check dimensions, activate wireframe, and detect obvious problems early. Repair tips can be found under Repair STL.
Recommendations for 3D-printing beginners
A small, personal selection. Affiliate links – we earn a small commission at no extra cost to you.